Protecting Your Workforce With Intrinsically Safe Paint Robots

Surface finishing is no longer a labor-intensive process and is now a highly precise process. In the industrial world of the present, the quality of coatings is directly related to durability, corrosion resistant, and perception. To meet the demands of customers who demand flawless finishes and stricter global standards, many facilities have turned to paint robots.

Image credit: automatedsolutions.com.au

A modern paint robot brings structured motion and programmable accuracy to applications that once depended on operator technique. Automating the spray path and angle as well as speed, eliminates many inconsistencies which lead to uneven film build-ups or over usage. This process of coating that is predictable supports First Time Quality, and minimizes the need for rework.

Consistency and effectiveness are crucial to measurable results

The human factor or slight differences in technique can cause variations in the thickness and coverage of the manual paint. Paint robots eliminate that variation by repeating the same motion patterns throughout every production cycle. This creates a uniform finish for all parts and optimal distribution of materials.

Advanced paint systems for robotics also increase the efficiency of transfer. By keeping precise distances and orientation between applicator as well as component, overspray is reduced and more coating material can be applied to the desired surface. Lower material waste directly impacts cost savings, while reduced CO2 emissions from volatile organic compounds help the environmental initiatives.

Paint robotics that incorporates fluid handling allows for accurate mixing ratios for coatings that contain multiple components. Inconsistencies can be eliminated that could affect the integrity and quality of the finished product. The ability to control flow in conjunction with programmable parameter settings allow manufacturers to alter atomisation and spray patterns without disrupting production.

Productivity and safer work environments

The higher uptime is one major advantage of using a paint robot system. Robotic paint cells work all the time and with minimal interruption unlike manual processes. Once programmed, they can provide constant throughput without breaks or continuous supervision.

Safety considerations are crucial in any facility that handles solvent-based coatings or two-component paints. In the case of reactive or explosive materials, atomised paints can create dangerous atmospheres. Modern paint robots are engineered for safe operation in demanding situations, which can help reduce exposure to hazardous substances as well as enhancing safety standards for workplaces.

Conveyor track technology enhances productivity even further by enabling paint applications using robots while components remain in motion. This technology lets you work on a wider area and helps to keep production lines running smoothly.

Australian Automation Expertise Supporting Industry

It is essential that manufacturers are able to access automation partners who have years of experience. In Australia, Automated Solutions has built a strong reputation for offering advanced robotic integration solutions. With a vast understanding of automation engineering, the group works as FANUC-certified robot integrators who assist businesses with custom robotic paint solutions that work with their operational goals.

Automated Solutions combines technical expertise with practical experience in the industry to aid manufacturers in evaluating their current processes and creating robots that can paint cells that are optimised. Through collaborative designing, simulation and system integration, facilities get an understanding of anticipated performance gains prior to the installation.

Paint robots aren’t just an issue of automatization. It’s about real improvements to quality, efficiency and safety. Paint robot systems designed properly can transform the process of finishing surfaces into a reliable, efficient and controlled process. Manufacturers can improve their competitiveness by partnering with experts in automation who have the expertise to help their companies achieve success over the long term in an ever more demanding.